2012年12月7日星期五

The perfect performance of the of quality cutting fluids in metal processing


A small drop of cutting fluid, related to the processing of the results. Both high-speed processing efficiency, accurate processing effects, or environmental process, the quality of the cutting fluid can bring a good performance. Metal cutting fluid market in recent years, with the metal processing industry is changing and the rapid progress of the metal processing technology, as well as the end user of the continuous improvement of the product quality requirements, along with the rapid expansion of the customers of the metal processing industry, metal cutting fluid The performance also been put forward new demands, mainly including the following aspects: the processing industry continues to expand the scope of metal cutting fluid market is mainly concentrated in the automobile manufacturing, aerospace manufacturing, medical equipment and medical equipment manufacturing. In recent years, the steel industry, home appliance manufacturing and mining equipment manufacturing industries have sprung up everywhere, more detailed requirements for metal cutting fluid, harsh and specialization. Processing materials and processing technology diversified now, endless kinds of new materials, innovative processing technology. The diversification of the materials, means that the material processing difficulty varies, the need to adapt to the difficulty of the range is increased, and nonferrous metals and alloys are increasingly being used to enhance the protective properties of the material surface, also called metal cutting fluids. Meanwhile, the processing technology is no longer a single, more and more combinations, disposable shaping craft growing tendency to put forward higher requirements, and adaptability of metalworking fluids. The increasingly high machining accuracy, surface quality requirements for the accuracy and surface finish of the workpiece, with more and more demanding requirements, the service life of the tool, the rejection rate of the products of the metal cutting fluid new challenges. Reduce overall operating and maintenance costs in the metal processing industry, customers for the cost of the metal cutting fluid control are becoming increasingly strict. Customer requires metal cutting fluid performance, stability, reduce downtime, workpiece rework, to extend the use of oil and tool life, thereby reducing their overall operating costs. Green, environmental protection, energy saving ideas intensifying as China's economic development, resource issues become increasingly prominent, and constantly enhance people's awareness of environmental protection, green concept is gaining in popularity. More and more customers require metal cutting fluid manufacturers to provide products to meet health and environmental requirements. Selected according to the characteristics of a number of different processing materials, different processes, different processing conditions ...... all of which affect the choice of cutting fluid. How to select the most suitable cutting fluid processing is a problem that must be given attention in the metal processing. Cutting fluid can generally be divided into water-based cutting fluids and oil-based cutting fluids. Oil-based cutting fluid is relatively higher prices, the overall performance is superior. For expensive machine or the workpiece surface quality requirements, generally used in oil-based cutting fluid. While the main processing requirements of efficiency and cost, you can choose to use a water-based cutting fluids. Secondly, the characteristics of the machine itself, also affect the choice of cutting fluid. Typically, the machine tool manufacturers in the design of the machine, taking into account the use of cutting fluids, so they recommend some brands of cutting fluid for their own equipment, such as some of the open machine oil cutting fluid can not be used to prevent large number of cutting oil evaporation and dissipation. In addition, a different tool and the workpiece material, because of their respective heat resistance, hardness, cutting different index, for the selection of the cutting fluid also of the same. Different processing methods, such as turning, milling, drilling, broaching, grinding, cutting fluid requirements. Solution times the performance of Flowserve Flowserve Corporation has long been a number of high-tech products to China, for example ECOCUTMIKROPLUS20 PLANTOCUTSERIES, ECOCOOLS71B ECOCOOL2506S, ECOCOOLSYN7045, ECOCUT7520LE-S, etc.. Dry machining emerging, due to its inherent heat generated in the process is difficult to be taken away, and the chip is more difficult to discharge, a greater impact on the life of the tool and other shortcomings, MQL will become metalworking trend. MQL Flowserve China will launch a special ECOCUTMIKROPLUS20 this product, the product with the equipment, minimal dosage. To achieve the same processing results and processing the number of cases, compared to the traditionally used oily cutting oil, the amount of the product is only 4 to 8%, the processing efficiency is high, can significantly reduce the processing time after processing tool, workpiece, chips are kept dry, the chip does not need treatment can be recycled, greatly reducing the cost of waste disposal, and the product has excellent extreme pressure be applied to almost any harsh processing, such as the crankshaft deep hole drilling (5 ~~ 7mm in diameter, depth of 80 to 107mm), another example reaming of the cylinder head, its excellent lubricating properties to ensure the machining accuracy of the workpiece, while reducing tool wear and extend tool life, has a number of well-known enterprises in the automotive industry With the success case. Flowserve particularly developed a series of maintenance-free products, such as ECOCOOL600NBFC, ECOCOOL700NBFC, ECOCOOL3015GSWNC, ECOCOOL2030S and so on. In most cases, metalworking fluids recycling, product stability and routine maintenance of the quality of its processing performance, strong the Flowserve biological stability, and therefore can do no rust sterile, thus long service life of the product, without late additives, and no downtime maintenance, to improve production efficiency, reduce maintenance costs, and help reduce production costs. The previously described ECOCUTMIKROPLUS20 is one of the outstanding representatives. In environmental protection, Flowserve more positive action everywhere rushed to take practical actions to reflect the importance of environmental protection. Back in 1976 developed the first patented low-pollution lubricants; 1979, Fox has begun a total ban on use of nitrite and ammonium nitrite products

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